Automotive Sector

Automotive Sector

Application Fields

 

 

Focusing on the core electrical systems of new energy vehicles (pure electric and hybrid), it covers key components such as drive motors, on-board transformers, OBC (On-Board Charger), PDU (Power Distribution Unit), and BMS (Battery Management System). It is suitable for the high-temperature, high-vibration, and compact operating environment of the entire vehicle, contributing to lightweight design, high efficiency, and long battery life for automobiles.

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Core Products

 

 

Product Type

Product Features

Applicable Equipment

Polyimide Enameled Wire (EIW Class 200)

Temperature resistance up to 200°C, refrigerant resistance, radiation resistance, strong solvent resistance, excellent flexibility

Drive motors, air-conditioning compressor motors

Flat Enameled Wire (Copper/Aluminum)

Cross-sectional area of 3–80 mm², high filling factor, good heat dissipation performance, suitable for compact winding designs

Stator/rotor coils of drive motors

Litz Wire

Multi-strand transposed structure, low eddy current loss, T/N ratio up to 20:1, improves motor power density

High-frequency on-board transformers, OBC chargers

Film Wrapped Flat Wire

Moisture-proof, oil-resistant, high mechanical strength, suitable for harsh on-board operating conditions

High-voltage power distribution units of new energy vehicles

 

Product Advantages

 

 

Compliance with automotive industry standards

Certified under the IATF 16949 automotive quality system, meeting the reliability requirements of new energy vehicles.

Lightweight design

Aluminum magnet wire products are 30% lighter than copper, helping reduce overall vehicle energy consumption.

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Excellent high-frequency performance

Litz wire reduces losses by 40% in high-frequency applications (10 kHz–1 MHz), improving OBC charging efficiency.

Resistance to harsh environments

Resistant to vibration and high–low temperature impact (-40℃ to 180℃), suitable for the complex operating conditions of automobiles.

Technical Highlights

 

 

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The independently developed low-loss flat enameled wire is produced using imported MAG (Austria) equipment. The enamel film uniformity error is ≤±0.01 mm, and the scratch strength is ≥15 N, meeting the high-speed operation requirement of 15,000 rpm for new energy vehicle drive motors. Litz wire products have been successfully applied to high-end models of leading domestic automobile manufacturers, supporting the achievement of a 200 km driving range with 10-minute fast charging.