Flat Wire Winding

Tianjin Jingwei Power Technology Co., Ltd. : Your Trustworthy Flat Wire Winding Suppliers in China

Our company is a leading manufacturer specializing in the research, development, production, and sale of magnet wire. We produce over 50 types of magnet wire, including enameled wire, wrapped wire (mica wire, kraft paper wire, film wire, and fiberglass wire), PICC wire, CTC wire, and FTC wire, covering nearly the entire range of magnet wires for various applications.

Advanced Equipment

Jingwei Power boasts advanced wrapping machines that precisely control the wrapping overlap and are equipped with an online monitoring system.

Strong Production Capacity

Our annual production capacity exceeds 25,000 tons, covering both copper and aluminum wire.

Wide Market

In addition to serving the domestic Chinese market, our products are exported to Europe, Southeast Asia, the Middle East, Africa, the United States, and other regions.

Wide Applications

Our products are widely used in transformers, generators, motors, reactors, household appliances, electronics, communications, transportation, and other industries.

 

 
 
Flat Wire Coil

 

What is Flat Wire Winding

Flat wire winding is the process of coiling flat-shaped wire—rather than round wire—into precise, uniform layers to create a wound component.

 

Features of Flat Wire Winding
 
 
 

High Space Utilization

Flat wire packs more efficiently than round wire, allowing compact coil designs and saving installation space.

 
 

Improved Heat Dissipation

The larger surface area of flat wire enhances thermal management, reducing overheating risks in high-current applications.

 
 

Stable Electrical Performance

Consistent dimensions and precise winding ensure uniform resistance and inductance, improving overall reliability.

 
 

High Current Capacity

Flat wire allows a higher copper fill factor, supporting greater current flow without increasing coil size.

 

 

 

Types of Flat Wire Winding

Helical Winding
Wire is wound in a continuous spiral along the core.

 

Cross Winding
Wire is wound in overlapping layers at angles.

 

Multi-Layer Winding
Several layers of wire are wound consecutively.

 

Zigzag Winding
Wire follows a back-and-forth pattern.

Flat Wire Coil suppliers

 

Customization

Material Options
Flat wire is available in copper, tinned copper, or aluminum.

Wire Width and Thickness

Wire width and thickness can be customized to optimize coil size, current capacity, and thermal performance to meet specific application requirements.

Number of Layers

The number of winding layers can be customized based on voltage, inductance, or magnetic field specifications.

Insulation Materials

Enameled wire, polyester, or other insulating coatings are available.

Coil Shape and Size

Coils can be cylindrical, rectangular, or custom shapes.

Voltage and Current Ratings

Wire and winding designs can be customized to support the specific voltage levels and current capacities required by the application.

Packaging and Delivery

Custom packaging options include spools, reels, or ready-to-use coils.

 

 

Certificate

 

 

Jingwei Power is certified to the latest issue of ISO 9001:2015 Quality System Certificate, ISO 14001:2015 Environment System Certificate, ISO 45001:2018 Occupation Health System Certificate, ISO 50001:2018 Energy System Certificate.

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FAQ

 

 

Q: What materials are available for flat wire winding?

A: We offer stainless steel (304, 316L), carbon steel, and copper flat wires. Stainless steel ensures corrosion resistance, carbon steel provides strength, and copper is suitable for electrical applications.

Q: Can you customize winding patterns and dimensions?

A: Yes. We produce helical, cross, multi-layer, zigzag, and fully customized winding according to slot size, wire thickness, and project requirements.

Q: What industries use flat wire winding?

A: Flat wire winding is widely used in water treatment filters, mining screens, chemical sieves, industrial machinery, and construction reinforcement.

Q: How do you ensure quality and consistency?

A: We use precision winding machines, strict inspections on wire tension, layer alignment, and surface finish to ensure uniformity and long-term performance.

Q: Can you handle large-volume orders?

A: Yes. We have production capacity for bulk orders while maintaining precise control over wire specifications and winding quality.

As one of the most professional flat wire winding manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to buy flat wire winding for sale here from our factory.