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Paper Wrapped Wire
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Paper Wrapped Wire

Paper Wrapped Wire

Wrapped with insulation paper, film or mica tape. Wrapped wire can be applied to the coil winding ofvarious oilimmersed transformers, lifingelectromagnet, electric welding machine.
Product Introduction

 

Paper wrapped wire is a conductor with a high-conductivity copper or aluminum wire as the core and a paper insulation layer wrapped around it. It is suitable for coil winding of transformers, welding machines and electromagnets.

 

 

Technical Parameters

 

Product Name

Temperature Index

Production Range

Properties and Application

Standard

Paper Wrapped Wire

Paper Wrapped Wire

A/C

Round Wire:Φ2.5mm

~Φ6.0mm Flat Wire:4~80mm²

With high voltage withstand and good mechanical properties, paper-wrapped wire can be used for coil winding in various types of transformers, lifting electromagnets, and electric welding machines, utilizing all types of paper insulation.

GB/T7673.1-2008 GB/T7673.2-2008 GB/T7673.3-2008 IEC60317

Technical Agreement

Mica-tape Wrapped Wire

Mica-tape Wrapped Wire

F/H/240 oC

Round Wire: Φ2.5mm

~Φ6.0mm Flat Wire:4~80mm²

Mica-tape-wrapped wire has high dielectric strength, excellent mechanical properties, good structural integrity, long insulation life, and outstanding heat and aging resistance.

Q/12NJ 3666-2012

GB/T 5584.2-2009

GB/T 5584.3-2009

Technical Agreement

Film Wrapped Wire

Film Wrapped Round Copper (Aluminum) Wire

B/F

Φ1.8mm~Φ5.6mm

Wrapped with insulation films such as polyester, polyester-imide, or polypropylene, film-wrapped wire offers high voltage withstand, moisture resistance, and excellent aging performance. It is suitable for coil winding in various dry-type air-core reactors.

GB/T7672.1-2008 GB/T7672.4-2008 IEC60317

Technical Agreement

Film Wrapped Flat Copper (Aluminum) Wire

4~80mm²

Combined Wire

Combined Wire

A/C

2-4 strips Combined wire: Thickness: 3-15cm, width: 4-20cm

Several strips of copper flat wire or enameled flat wire are stacked in a row and wrapped with insulating paper. Combined wire offers high voltage withstand, excellent elasticity, good flexibility and tear resistance, moisture resistance, wear resistance, and outstanding corrosion resistance to acids and bases. It is suitable for coil windings of reactors and transformers.

Q/12NJ 3666-2012

GB/T 5584.2-2009

GB/T 5584.3-2009

Technical Agreement

 

 

 

Material

 

Paper-wrapped wire typically features a copper or aluminum conductor and electrical paper insulation, which may be impregnated with insulating varnish for enhanced performance.

 

Bonding

 

Paper wrapped wire is constructed by wrapping multiple layers of paper tape around a conductor, which is then varnished or cured to enhance overall strength.

 

Shape

 

 The shapes of paper wrapped wire include round wire (Φ2.5~6.0mm), flat wire (4~80mm²), and a combination of multiple flat wires stacked together.

 

Product Features

 

Excellent Material Performance
Paper wrapped wire's conductors are made of high-purity oxygen-free copper or aluminum with a conductivity of ≥99.97%. The insulating paper can withstand temperatures up to 155°C and is not susceptible to aging even after long-term operation.

 

Strong Structural Integrity
Multi-layered paper tapes are interlaced to ensure a secure bond, preventing delamination and wrinkling, and enhancing mechanical strength.

 

Versatile Application
Paper wrapped wire is widely used in windings for electrical equipment such as transformers, welding machines, reactors, and electromagnets.

 

 

On-line monitoring system

 

1

Online Overlap Rate Monitoring
The online monitoring system for paper wrapped wire provides real-time monitoring of the wrapping overlap rate, ensuring tight and uniform coil winding.

 

Precise Wrapping Control
Combined with advanced wrapping machines, the system dynamically adjusts the position of the paper tape and wire, achieving high-precision wrapping and ensuring that every meter of wire meets design requirements.

 

 

 

 

Real-Time Abnormality Alarm
If deviations occur during the wrapping process or insulation material anomalies, the online monitoring system will immediately generate an alarm, preventing the production of defective wire.

 

Data Logging and Traceability
The system records the overlap rate and winding parameters for each batch of paper wrapped wire, facilitating quality traceability and production optimization.

 

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Packing Reference

Paper wrapped wire can be wound and packaged on cylindrical wooden or plastic spools, or conical plastic spools. Outer packaging can be provided on wooden pallets (IPPC), regular wooden pallets, wooden boxes, or Euro pallets to ensure stability, moisture protection, and damage prevention during transportation.

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Shipping Options

 

We support sea, air, rail and container transportation, have global delivery experience, and can provide door-to-door services.

 

 

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